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Cermark F16 Propjet Build Log Page 4

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Posted Saturday, 1/10/2009 

Retractable Landing Gear - Plumbing Details

To make all this stuff work, the retracts require a bit of support in the form of fittings, lines, air storage, etc. The photos below show what's involved in getting all that stuff to work. These particular retracts are pretty simple, requiring only air pressure to retract. There are other systems on the market that require air pressure to retract as well as to extend for landing.

F16-landing-gear-plumbing/Retract-tank-in-place.JPG

This is the air storage tank. It is pressurized to about 100 psi and supplies enough air to operate the retracts for about 12 cycles.

F16-landing-gear-plumbing/Air-valve-gaugue-1.JPG

This is the plywood mount I cut out from scrap for the tank pressure gauge and the one-way fill valve. The gauge was purchased from Altecare RC. It costs about $20. The fill valve came with the retract kit. The gauge did not.

F16-landing-gear-plumbing/Air-valve-gauge-2.JPG

Rear view of the valve-gauge mounting. You can get the valve with a tee fitting or single straight connector.

F16-landing-gear-plumbing/Air-valve-gauge-3.JPG

The assembly installed in the plane. This was the most logical place to put it and was a recommendation by a fellow builder.

F16-landing-gear-plumbing/Control-valve-rear.JPG

This is the actuator valve. It is located in the aft section of the plane and is operated by a dedicated servo. The Spektrum DX7 radio has a specific channel for gear use. Air lines a are easily routed from front to back with a coat hanger. Just slide the end of the airline on the end of the coat hanger and pull through.

F16-landing-gear-plumbing/Retract-lumbing-2.JPG

Looking down on some of the plumbing lines installed. Tee fittings are the common method of bringing 3 lines together, effectively connecting them in parallel. I don't know if the yellow wire ties held or hindered the installation. I didn't install them on all connections. The tee fittings and airlines could be better quality and I may eventually replace them both. Air line is cheap, but those tees are $7 each and I have 3 of them in the plane.

F16-landing-gear-plumbing/Retract-plumbing-1.JPG

Another shot of the installation with lines going back to the main gear retracts.

Fuel Tank Installation
The fuel tank I used was not the one that came with the kit. I bought a round, 16 ounce tank from Sullivan so I could pad it where it passes through the fuselage former. Dub Jett of Jett Engineering stresses the importance of padding the fuel tank to minimize foaming. Fuel foaming can lead to leaner than desired fuel mixture and unreliable operation. Running the Jett engines at high rpm is normal, but too lean and it could be the end of the engine.
F16-fuel-tank/Tank-padding-1.JPG
A piece of 1/2" latex foam pads the front of the fuel tank when mounted up against the firewall. At this point, the tank is fully assembled.
F16-fuel-tank/Tank-padding-2.JPG
This is a side view of the round Sullivan tank with the foam at the front as well as a piece of notched mounting foam I found at the hobby shop. This fits inside the the fuselage former and, to some degree, isolates the tank from the fuse and vibration.
F16-fuel-tank/Tank-stop.JPG
With the way things worked out, I needed a way to keep the tank up against the firewall, as the foam was pushing on the firewall and the fit inside the fuse former wasn't perfect. This little aluminum tab is screwed into a piece of hardwood that's epoxied to the fuse floor. This makes the tank very secure. As you can see, it is also padded.
F16-fuel-tank/Tank-installed.JPG
 Here is the completed tank installation. The system uses the typical 2 line method and is pressurized by connection of the vent line from the muffler. The second line runs through the remote needle valve and to the engine where the Jett SJ 90 LX will suck massive quantities of glow fuel for fairly short flights!

Rick Tressler - Columbus, Ohio

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