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Cermark F16 Propjet Build Log Page 5

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Posted Wednesday, January 28, 2009

Sorry for the delay in getting this log updated. Some work has been accomplished despite the lack of postings. Weather (snow shoveling), work, travel and all things unrelated have kept me away from the PC to update the build efforts here.

Landing Gear is Finally a Done Deal

After having to send the nose gear retract back to Cermark for repair of a badly leaking cylinder, the unit was returned this week. I got it installed the other night and tested it to find a leak-free unit.
The air plumbing is all in now along with the actuator valve. Servo and push rod linkage comes later, but the gear and associated plumbing are a done deal.
F16-final-gear-work/Steering-linkage.JPG
This shot shows the Sullivan clevis installed on the steering arm. The other end connects directly to the steering servo shown below. Getting the linkage right took time, but works well. The assembly manual has you doing a lot of Z bends which I don't like. It makes for a quicker, easier installation, but I don't like any slop in my linkages. I use swivel ball links and clevises; all of which are fully adjustable.
F16-final-gear-work/Nosegear-servo-1.JPG
The nose wheel steering servo is a dedicated unit. The rudder has its own servo and will be covered later in the build log. The servo is mounted upside down and screw installation is a bit tricky.
F16-final-gear-work/Nosegear-servo-2.JPG
This is the nose wheel steering servo. It is a HiTec HS-645MG. Its installation is unique in that it's not only mounted upside down, but the mounting screws go in from the back, just the opposite of a conventional servo installation. The servo mount is well constructed with reinforcing rails on the opposite side.

While waiting for the nose gear retract...

The power plant for the plane is the Jett SJ .90LX. A powerhouse of a unit. In fact, it is the most powerful production.90 glow engine today built by hand by Dub Jett himself in Houston, TX. The engine requires break-in and specific procedures accompany the engine on delivery. The package arrived way back in July and I doubt I will get a chance to get it running unless we get a warm day between now and spring. The winter weather here in Columbus has been unusually brutal this year. Between the cold and snow, I don't know which is worse.

Initial break-in will be performed on a home built test stand. Several pictures of the test installation are below. This setup involves the use of a remote needle valve which can be located just about anywhere.
Jett-90-test-stand/Jett-01.JPG
This is the setup. The muffler was also purchased from Jett and is tuned for this engine. Note the monster carburetor air intake. The engine will suck down 16 ounces of glow fuel in 6-7 minutes at full throttle. The break-in prop is an APC 11x7. As Dub Jett says, this engine loves to turn; better than 17,000.
Jett-90-test-stand/Jett-02.JPG
The stand was build from an old piece of scrap wood bookshelf. Tank supports are epoxy coated 3/8" balsa. Foam padding in the tank supports is used to minimize fuel foaming.
Jett-90-test-stand/Jett-06.JPG
View from the right. The tuned muffler is big and is also designed and built by Jett Engineering.
Jett-90-test-stand/Jett-07.JPG
Fuel is metered through the remote needle valve. Note there is no provision for a needle valve on the carburetor. Plumbing is a simple two-line system in use by most modelers. Note also the use of filters on the muffler pressure tap and the fuel supply line. No sense in trashing a $425 engine because of a little dirt.

Stabilator and Servo Installation

The stabilators, their servos and push rods were also installed this week. The use of swivel ball links was again selected because of their positive, slop-free characteristics. It was during the installation of the servos that I noticed the second of two bad out-of-the-box units, however. The right one's going back to the hobby shop for a replacement. Lots of control surface twitching near the end of travel for both the up and down deflections.

F16-Stabilator-Installation/Stabilator-2.JPG

Again, HiTec HS-645MG metal gear heavy duty servos were selected, mainly because a fellow modeler used them. I can agree a strong servo with metal gears on an airplane that can clock close to 140 mph is a good idea. They were not expensive; about $35 each. These are analog servos. Digital are really not justified here. Here you can see the short trip the push rods need to make to connect to the control horns; about 4 inches.

F16-Stabilator-Installation/Stabilator-1.JPG

Note the lack of a control horn on the center servo? This is because the retract valve actuator linkage was interfering with the right stabilator linkage. So, it had to come off. The manual shows the use of an "EZ" connector which I hate. Something else will be used to make the connection between the valve and the servo. All 3 servos are tight up against each other. There is NO room for anything else in that tray.

Use of the separate servos in this configuration requires the use of a Y connector with a servo reversing feature that reverses one of the two servos. The one I bought is an Maxx Products #3469 Miracle Y unit that even includes a trim pot to allow you to center the reversing servo. That came in really handy.

F16-Stabilator-Installation/Left-stabilator.JPG

F16-Stabilator-Installation/Right-stabilator.JPG

This is the rear view of the stabilators aligned to the fuselage. Okay - fellow Yahoo prop jet gurus, is this considered neutral? I am assuming yes unless someone tells me otherwise.

 

Posted Monday, February 2, 2009

This past weekend, I got some more work done on the plane. So, here's the latest.

First up was to rework the retract control linkage between the air valve and the servo that drives it. My original linkage used 2 Dubro ball swivel links, but the completed part interfered with the stabilator linkages which I installed after the I made it.

In keeping with my personal rule not to use EZ connectors, I made up the retract valve actuator linkage this past weekend, installed and tested it. Computer radios make setting travel volumes (control throws) so easy. Here are a couple photos of the completed setup.

Retract-valve-vert-fin/Retract-valve-1.JPG

Viewed from the right side of the plane, the linkage for the retract valve appears as though it's hitting the right side stabilator linkage. It's close, but it clears fine.

Retract-valve-vert-fin/Retract-valve-2.JPG

The linkage as viewed from the rear. The servo is in the "wheels up" position and the control arm moves clockwise to operate the valve to the "wheels down" position. Very little movement is required, so use of the digital ATV settings was necessary.

Rudder Servo Installation

The rudder servo for this plane had to be a micro type. I used the HS-85MG; an analog, metal geared ball bearing unit from HiTec. It cost about $35 and has a torque rating of 40 oz/inches. There is no connecting linkage for the nose-wheel; it's operated with a separate servo I mentioned in a previous section.

Retract-valve-vert-fin/HS-85MG-servo.jpg
HiTec HS-85MG Servo for Rudder

Construction Note - IMPORTANT

Here's something I learned when I installed this servo. The rudder and nose-wheel steering servos operate opposite of each other when using a standard Y harness. That means when the rudder goes right, the nose-wheel... you guessed it... goes left. There are two ways to fix this. First, you can buy a Y harness with a servo reverser. Second, you can mix the rudder channel with an unused channel on your radio.

Since the former requires yet another device at a cost of $20, I packed up the transmitter and headed to my local hobby shop and had someone help me with the mixing function on the Spektrum DX7. In a few minutes, I had the basics down and headed home to make it all work. I ended up using the AUX2 channel and mixed the two until I achieved the desired result. Great. $20 saved.

The assembly manual does not address the use of a reversing Y harness, only the need for a standard Y and an extension, so you'll need to use one or mix it down as described here.

As you can see from the photo, Cermark pre-cuts the servo hole, but you'll need to drill the pilot holes in the the fuse. There is a ply block under the fuse, so the screws have plenty to bite into.

Retract-valve-vert-fin/Rudder-1.JPG

The servo clearance hole in the fin required some enlargement as the length was short by about 1/8" and 1/32" on the width. After trial fitting a couple times, the fin slid down over the servo. You have to install the control arm onto the servo, then manually align it lengthwise with the servo so the fin can clear it. When you turn the radio on, the control arm pops out perpendicular to the fuse.

I used a Dubro #181 ball link for the servo control arm. It was right about this time I had to get ready for my biz trip, so I slipped the fin over the servo and secured it using the 3mm x 15mm machine screw, turned on the radio and verified the servo arm would clear the slot on the fin. Done for now.

Retract-valve-vert-fin/dubro-balllink-in-pkg.JPG

The Dubro #181 Ball Link. I've used these for years.

Retract-valve-vert-fin/Rudder-2.JPG

Vertical Fin and hinged rudder in place with servo arm ready for the ball link.

Retract-valve-vert-fin/Rudder-3.JPG

Done for now. More assembly work yet to come.

Page 6 is in development. Stay tuned.

 

 

 

Rick Tressler - Columbus, Ohio

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