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Cermark F16 Propjet Build Log Page 6

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Posted Thursday, March 12, 2009

Geez! It's been 6 weeks since I posted my last build log update. Shame on me! Well, work has continued, but I am lagging behind in getting ye olde build log updated in a timely manner. And so it goes...

Much has been done on the jet since the last posting which ended on Page 5. I can actually see the plane coming to completion as the radio equipment, for the most part is done. The lights from EDI took some time as I never installed such a system before and I had to get creative in pulling wires through a long fuselage. The mighty Jett 90LX was broken in this week and you can read about that on the Blog for March 11th. So, kick back with a cup o' joe and take some time to review what's been going on in my own version of the skunk works here in Columbus. I know some of my friends on the Yahoo! RC Propjets group are anxiously awaiting the updated you're about to read. So here goes. Keep in mind I get to work on this thing a couple times a week. That's why I have taken so long getting it to this point.

Rudder Servo Lead Length

After installing the rudder servo, but before I installed the receiver, I didn't even give the length of the servo lead a second though. Alas, it was too dang short. Out came the servo, as well as the extra coil of servo lead wire, solder, heat shring tubing and all the other stuff needed to complete a home-brew extension; something I started doing with the Yak-54 to reduce cost of long extensions. 15 minutes later, it was a done deal and the servo was back in the plane.

Retract-valve-vert-fin/rudder-servo-w-extension.JPG

The rudder servo is a HiTec HS-85MG

Throttle Servo

Probably the easiest servo in the plane to install was this one. The HiTec HS-311 is well suited for this duty. It does not have to do a lot of work, so it has an easy time of it in the front of the fuse. However, it goes require a 36" extension to make the trip back to the receiver which all the way in the tail cone.

Throttle-servo/Throttle-servo-installed.JPG

The lone HS-311 throttle servo

Pulling Strings... and Wires

The fuselage is long and the average guy isn't going to be able to reach clean through the thing to pull servo extensions, so I came up with the idea of pulling strings in from various locations in order to ultimately pull some of the servo extensions from back to front or front to back, as conditions dictated. I came up with a little tool consisting of a wood dowel and an o-ring tool I've had for years. A couple wires ties hold it in place. It worked great.

Radio-tailcone/line-hook.JPG
The string and wire pulling tool - cheap and easy

There are quite a few extensions and Y-harnesses that have to pulled through on this kit. One of the challenging ones was the Y-harness for the aileron servos. The connector ends must stick out through holes in the fuse so you can  hook up the servos after you get to the flying field. I pulled one string through each hole up front at the wing root and pulled them both back.

Radio-tailcone/y-harness-string-1.JPG  Radio-tailcone/y-harness-string-2.JPG  Radio-tailcone/y-harness-string-3.JPG

I started by pulling two strings back from the holes in the wing root to the tail cone. Then, I attached the Y harness ends to the strings. I then pulled both strings forward at the same time and they popped out as shown below.
Radio-tailcone/y-harness-string-4.JPG
Perfect!

 All of the remaining servo extensions were pretty easy. As you will see, I used the string trick to safely pull the EDI lighting system lamp wires as needed. There is a lot of wire in this airplane.

Radio-tailcone/view-of-all-wiring-in-fuse.JPG
A glimpse of the servo and lighting wires. There's some retract gear plumbing in there as well. This is the most involved plane I've assembled and most of it was done when I got it. ARF airplanes like this one require a great deal of time regarding what I call the "rigging" effort. It's got to be right unless you want it to leave a smoking hole in the ground on day 1.

Speaking of extensions, when assembling the connectors, you need to make absolutely sure they don't pull apart in flight. That can cause all kinds of problems. I forgot how many of the clips I bought for this project, but I always have enough. These are made by Parsons Products. The ones for JR/Spektrum go by part number JRP.

Radio-tailcone/servo-clip-1.JPG  Radio-tailcone/servo-clip-2.JPG

This is the Parsons JRP retainer clip available at your local hobby shop for about $3.50 for 3 pieces. You NEED these for reliability.

 After I got all the extensions and Y-harnesses pulled clean back to the tail cone, it was time to mount the Spektrum AR7000 receivers. I picked up this idea from a fellow Yahoo! RC Propjet member from the pictures he has on the group photo page. When I stopped to think about it, there really isn't much of a choice here for placement. The following photos show the radio and battery with the fuse inverted.

Radio-tailcone/radio-tail-left.JPG  Radio-tailcone/radio-tail-center.JPG  Radio-tailcone/radio-tail-right.JPG

Here's the business of the Spektrum radio. This is the AR7000 receiver; standard on a DX7 system. The battery pack is hiding the rat's nest of wiring coming in from all areas of the airplane. I need to make a battery retainer of some sort or the pack will fall out and rub against the tail cone. Not good. Remember - it's upside down in the pictures.

Radio-tailcone/rx-switch-charge-jack.JPG

The installation of the radio in the aft section of the F16 is now complete with the installation of the receiver switch and charge jack. When upright, the position of these is at the 7 o'clock position opposite of the oil spray from the engine.

For me, the placement of these things was tricky and I ended up having the charge jack bumping into the plywood box that makes up the radio installation area in the tail cone. Break out the Dremel with the sanding drum time! About 2 minutes later, problem solved.

Rick Tressler - Columbus, Ohio

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